|
Compression ratio Basic
considerations |
14 October 2002 |
I recently had one of my best mates to stay for a
week. Don't get to see him very often, so when we're together we spend most of the
time pontificating on all things A-series since he's a long-time Mini
enthusiast too. Well, at least from a racing point of view. Anyway, of the
various subjects covered one that prompted me into doing this little piece of
verbiage was that of compression ratios (CR).
It's another for those subjects where folk can be
heard waxing lyrical about their personal recommendations for CR levels, or
stipulating hard and fast 'facts' about CR required for certain camshafts. And
again, it's one of those generally misunderstood areas of engine tuning. So I'm
going to try and cut through the haze a bit.
CRs are generally spoken about and
quoted in reference to the 'static' ratio. That is a bunch of calculated or
measured volumes calculated by means of an equation. The major stumbling block
here is that this equation really assumes another all-influencing factor is
performing at its best - volumetric efficiency (VE). VE is how capable any
engine is at filling its cylinders - the optimal 'best' on a normally aspirated
engine being 100%. So if a particular cylinder is measured/calculated to
contain 250cc, it would need to actually breathe in 250cc of fuel/air mixture
in one intake stroke. This rarely happens on standard engines. In fact many
engines are hard-pushed to achieve this in full race trim. The main components
affecting VE are the cylinder head and camshaft (providing other items like
induction and exhaust systems are not causing further restriction). Cylinder
head because it depends how well it flows air in the
required areas for any application (road, rally, race, etc.) and cams because
this directly affects how fast, far, and long the valves are open in the head
to allow the all-important fuel/air mixture to get into the cylinder.
Standard road cams with very little overlap generally
require less CR to make reasonable power than 'sportier' cams. These sportier
cams generally have more valve over-lap - a condition where the valves are open
at the same time - which directly affects VE at low rpm. Poor flowing cylinder
heads reduce VE on any engine, so will require a higher CR to generate a higher
dynamic CR.
Having read this far and concluded that this CR
business is far from straightforward, then I've
achieved what I set out to do. The point being that just because someone says
'oh, I'm running 11.5-1CR in my road going engine (where you are running
10-1CR) with the same engine size/cam (and general bits and pieces) you are
without any detonation problems' doesn't mean you can rush out and have a heap
more metal chopped of your cylinder head to get more power. It may be this
'someone' has a very naff cylinder head that is causing a dramatic VE
deficiency. I am saying this as a few folk have done this and destroyed pistons
- an expensive exercise. Too high a CR for a given fuel octane will cause
detonation which, in turn, usually destroys pistons. Always seek guidance on
this from a more experienced person - like one of the many engine-building
specialists. One phone call could save you a fortune.